About Hanuman Weavelon Flexpack
Every FIBC and block bottom bag from Flexpack is engineered to a precision-controlled standard in Surat, Gujarat, earning trust from buyers in 20+ countries.
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Dedicated Tape Lines
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Integrated Plant
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Export Markets Served
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Product Lines
We exist to become a dependable packaging partner for industries that need consistent, high-quality and reliable packaging — built without compromise.
What makes us a
dependable partner
We exist to become a dependable packaging partner for industries that need consistent, high-quality and reliable packaging — built without compromise.
Proven
Dependability
Built on a decade of woven packaging experience, carried forward into a plant designed for export from day one.
We Deliver
What We Commit
Planned production and honest timelines. We quote what we can do, and we do what we quote.
Full Product
Range
FIBC, block bottom and small bags from one supplier - one point of contact, one quality standard.
Dedicated
Approach
Separate lines for FIBC and block bottom mean neither competes for capacity, and every order gets the setup it needs.
Our Journey
2012
A foundation in
woven packaging.
Hanuman Weavelon Flexpack is built on the manufacturing foundation of Ambaji Geotex, our group's woven packaging unit, which began serving the domestic market with PP woven fabric and bags.
2021
Scale and
export.
Steady expansion across tape, weaving, lamination and printing took the group to a capacity of 1,200 MT per month, and into export markets beyond India.
2025
Into
FIBC.
Building on that base, the group moved into FIBC - the higher-specification, export-driven end of woven packaging.
2026
A plant
of our own.
Flexpack begins as a dedicated, integrated facility for FIBC and block bottom bags - engineered for the precision that export buyers expect.
Inside Our Plant.
Seven stages, one roof — from polymer to finished, inspected bag. Here's what runs each stage, and why it matters to what you receive.
4 TAPE EXTRUSION LINES WITH AUTO-ROTO WINDING
Extrusion & Winding
Each of our four tape lines carries an auto-gauging die with X-ray thickness measurement, so tape thickness is corrected in a closed loop at the die itself. The tape passes straight to auto-roto winders that doff at a pre-set length, delivering bobbins of near-identical tape length to every loom. Consistent winding at the bobbin is what shows up as consistent GSM on the loom.
- Auto die with X-ray gauge across all four lines
- Automatic package changeover at a pre-set length on every winding head
- Capacity: 1,800 MT of tape per month
Circular looms - 154 looms
Weaving
154 looms, from narrow sack fabric to wide FIBC body panels. Every loom carries warp-break detection and weft-supply sensors and stops on fault, so a defect never travels into a roll. Gussets and reinforcement are woven in, not added afterwards.
- Six, eight and ten-shuttle circular looms
- Capacity: 1,700 MT of woven fabric per month
Multifilament spin-draw-wind line - 1 line
Yarn
We spin our own polypropylene multifilament. Lifting loops, webbing and stitching thread begin as polymer chip in our own plant, drawn and wound on a multi-end line - so loop strength is something we control, not something we buy.
- 16 spinning ends across two positions
- Denier range 400-4,800
- Capacity: 100 MT of PP multifilament yarn per month
Coating & lamination line - Starlinger - 1 line
Coating & Lamination
Both faces of tubular fabric coated in a single continuous pass, for a print-ready, moisture-resistant surface.
- Coating both sides in one pass
- BOPP lamination alongside PP/LDPE extrusion coating
- Capacity: up to ~10 million metres of coated fabric per month
8-colour flexographic press - Pelican - 1 press
Printing
Gear-less flexographic printing for sharp, registered print on woven fabric.
- Every unit on independent closed-loop servo drive
- Up to 8 colours
- Capacity: ~8 million metres per month
Block bottom conversion line - Starlinger - 2 line
Block Bottom Conversion
This line produces genuine AD STAR block bottom sacks. The bottom is fused thermally, with no adhesive - leaving a sack that is 100% single-material polypropylene: nothing to migrate, nothing to delaminate, fully recyclable, and fit for direct food and pharmaceutical contact.
- Zero-adhesive thermal bottom bonding, under the Starlinger AD STAR process
- Bag width 260-600 mm, length 400-930 mm
- Capacity: 10 million+ block bottom sacks per month
Coming soon
Liner Insertion & Bag Conversion
Dedicated liner insertion and bag conversion capacity is planned for the next stage of the plant.
Our people are our
greatest asset.
We are building a workplace where our people feel safe, valued, and supported. Beyond production infrastructure, we invest in the wellbeing, development, and daily experience of every person in our plant.
What we stand for, every day.
Be Adaptable
Embrace change and stay flexible. Every industry, every client, every order is different.
Be Honest
Uphold integrity in all actions and words. We say what we can do, and do what we say.
Embrace Innovation
Seek creative solutions and fresh ideas continuously — in product, process, and partnerships.
Value Relationships
Foster strong connections and mutual trust — with clients, suppliers, and our team.
Ensure Quality
Deliver excellence in every detail of every product. No shortcuts, no compromises.
Be Generous
Foster teamwork through kindness and mutual support — within our team and beyond.
Think Big
Set ambitious goals and pursue bold visions. We are building for the long term.
Global Ambition
India-made, world-class. Serving 40+ countries with products that meet the highest global standards.